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Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

  • Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Dettagli:
Place of Origin: CHINA
Model Number: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Termini di pagamento e spedizione:
Minimum Order Quantity: 1 set
Prezzo: Negoziabile
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Contatto
Descrizione di prodotto dettagliata
Prodotto: Risolvere le sfide delle variazioni del peso nella produzione con checkweighers intelligenti Gamma di pesatura: 0,1 g - 50 kg (a seconda del modello)
Precisione di pesatura: ± 0,1 g a ± 1g (dipende da velocità e carico) Velocità di pesatura: Fino a 800 articoli/minuto (dipende dalla dimensione del prodotto e dal tipo di trasporto)
Larghezza del trasportatore: 100 mm - 600 mm (regolabile per prodotti diversi) Materiale trasportatore: Acciaio inossidabile, cintura PU per alimenti o cintura di plastica modulare
Meccanismo di rifiuto: Pinser pneumatico, cancello di caduta, braccio deviatore o rifiuto di soft-touch Output dei dati: RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Funzionalità del software: SPC (controllo del processo statistico), analisi delle tendenze in tempo reale, report batch Standard di conformità: Mettler Toledo, OIML R51, NTEP, FDA 21 CFR Part 11
Temperatura operativa: 0 ° C a 40 ° C (alcuni modelli supportano da -10 ° C a 50 ° C) Valutazione IP: IP54 (Standard), IP65/IP66 (Modelli di lavaggio per alimenti/farmaceutica)
AI e apprendimento automatico: Auto-calibrazione, compensazione del peso adattivo, avvisi di manutenzione predittiva Pesatura a più corsie: Supporta 2-8 corsie per una pesatura parallela ad alta velocità
Funzionalità di controllo e ordina: Ordinamento a più livelli (sottopeso, sovrappeso, accettabile)
Evidenziare:

smart checkweigher for manufacturing

,

automatic checkweigher with weight control

,

industrial checkweigher for weight variation

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Introduction to Weight Variation Issues in Manufacturing

Weight variation is a critical quality control challenge affecting numerous manufacturing sectors including food & beverage, pharmaceuticals, cosmetics, and chemical production. Inconsistent product weights can lead to:

  • Regulatory non-compliance with labeling requirements
  • Customer dissatisfaction from receiving underfilled products
  • Significant financial losses from product giveaway (overfilling)
  • Increased production costs due to waste and rework
  • Potential safety issues in dosage-sensitive products
Key Features Solving Weight Variation Problems
1. Real-Time Process Monitoring and Adjustment
  • Continuous weight measurement at production line speeds (up to 800 items/minute)
  • Instant feedback to filling machines for automatic adjustments
  • Statistical process control (SPC) integration for trend analysis
2. Advanced Rejection Systems
  • High-speed pneumatic or mechanical rejectors
  • Multi-level sorting based on precise weight thresholds
  • Gentle handling options for fragile products
3. Data Integration and Analytics
  • Cloud connectivity for centralized data management
  • Predictive analytics to identify patterns in weight variation
  • Automated reporting for quality assurance documentation
4. Adaptive Learning Capabilities
  • Self-calibration features to maintain accuracy
  • Machine learning algorithms that optimize checkweigher performance
  • Dynamic adjustment to product changes without manual intervention
Industry-Specific Applications
Food Manufacturing
  • Portion control for packaged foods
  • Compliance with net content regulations
  • Detection of missing components in multi-piece packages
Pharmaceutical
  • Precise tablet and capsule weight verification
  • Compliance with stringent GMP requirements
  • Batch documentation for regulatory audits
Chemical Industry
  • Accurate filling of hazardous materials
  • Verification of bulk chemical packaging
  • Prevention of costly material waste
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (depending on model)
Weighing Accuracy ±0.1g to ±1g (depends on speed & load)
Weighing Speed Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width 100mm - 600mm (adjustable for different products)
Conveyor Material Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers 0

Dettagli di contatto
SMARTWEIGH INSTRUMENT CO.,LTD

Persona di contatto: Shirley

Telefono: +86-15851932889

Fax: 86-519-68781609

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